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Home >> Ford >> 2000 >> Excursion 7.3 F, 4WD >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Mechanical >> Engine - 7.3L (99F E Series & 99F F450/550) V8 Turbo Diesel - VIN F >> Removal & Installation >> Turbocharger >> Removal (Excursion & F250-F550 Super Duty)

Removal (Excursion & F250-F550 Super Duty)

  1. Disconnect negative battery cables. Remove charge air cooler intake and outlet ducts from compressor manifold. Disconnect pressure lines and pressure valve electrical connector. Loosen turbocharger-to-compressor manifold clamps. Remove compressor manifold.
  2. Loosen exhaust outlet pipe-to-turbocharger clamp. Pull exhaust outlet pipe away from turbocharger. Slide retaining clip away from exhaust backpressure valve actuator lever. Pull actuator rod free of actuator lever.
  3. Loosen air inlet tube clamps. Disconnect pressure line from inlet tube. Remove air inlet tube. Loosen turbocharger clamps. Remove turbocharger attaching bolts.
  4. Disconnect exhaust backpressure solenoid electrical connector. Remove turbocharger pedestal assembly-to-cylinder block bolts. See Figure. Remove turbocharger and pedestal. Remove "O" rings located between cylinder block and turbocharger pedestal assembly.
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