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Manual Bleeding

  1. Clean master cylinder cap and surrounding area. Remove cap. All models are equipped with dual-type master cylinder. Bleed primary and secondary systems separately. Loosen primary or secondary master cylinder hydraulic line fitting. See Fig 1.
    Fig 1: Identifying Master Cylinder (Typical)
    G95D27618Courtesy of FORD MOTOR CO.
  2. Wrap a cloth around brakelines to absorb escaping brake fluid. Slowly push brake pedal down to force out air. With pedal fully depressed, tighten fittings to prevent air from being sucked into master cylinder when pedal is released. Release pedal.
  3. Repeat procedure until air is completely purged from master cylinder. When all air has escaped, tighten fittings with pedal down. Release pedal, and depress again. If pedal is not firm, repeat bleeding procedure.
  4. Repeat procedure at bleeder fitting on rear anti-lock brake electrohydraulic RABS valve, each wheel cylinder and caliper. See Fig 2. See BLEEDING SEQUENCE  table under BLEEDING SEQUENCE. When bleeding is complete, fill master cylinder to proper level.
Fig 2: Bleeding Wheel Cylinders (Typical)
G95A27623Courtesy of FORD MOTOR CO.