Extension Housing: Disassembly

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, 2007 Ford Cab & Chassis, and 2006 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Reverse Idler Shaft Bolt

GF0007332

Courtesy of FORD MOTOR CO.

NOTE: To aid installation, index-mark the bolt hole position on the reverse idler shaft.

Remove the bolt and seal. Discard the seal.

Fig 2: Reverse Idler Shaft Support

GF0007333

Courtesy of FORD MOTOR CO.

Remove the reverse idler shaft support.

Fig 3: Reverse Idler Gear

GF0007334

Courtesy of FORD MOTOR CO.

Remove the reverse idler gear.
- Inspect the gear for wear or damage.
- Check the teeth for chips or burrs.
- Install a new gear as necessary.

Fig 4: Reverse Idler Gear Bearing

GF0007335

Courtesy of FORD MOTOR CO.

Remove the reverse idler gear bearing.
- Inspect the bearing for wear or damage.
- Install a new bearing as necessary.

Fig 5: Reverse Idler Shaft

GF0007336

Courtesy of FORD MOTOR CO.

Remove the reverse idler shaft.

Fig 6: Removing Countershaft Front Bearing

GF0007337

Courtesy of FORD MOTOR CO.

NOTE: Inspect the countershaft front bearing for wear or damage before removing.

Using the special tools, remove and discard the countershaft front bearing.

Fig 7: Removing Shift Rail Bearing

GF0007338

Courtesy of FORD MOTOR CO.

NOTE: Inspect the bearing for wear or damage before removing.

Using the special tools, remove and discard the shift rail bearing.

Fig 8: Reverse Lamp Switch

GF0007339

Courtesy of FORD MOTOR CO.

Remove the reverse lamp switch and seal. Discard the seal.

Fig 9: Output Oil Seal

GF0007340

Courtesy of FORD MOTOR CO.

Remove and discard the output oil seal.

Fig 10: Extension Housing Magnet

GF0007341

Courtesy of FORD MOTOR CO.

Inspect the magnet. Make sure it is securely attached in the extension housing.