Disassembly And Assembly Of Subassemblies: Case: Assembly

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, 2007 Ford Cab & Chassis, and 2006 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing Shift Rail Bearing

Courtesy of FORD MOTOR CO.

Using the special tools, install a new shift rail bearing.

Fig 2: Installing Oil Pump & Snap Ring

Courtesy of FORD MOTOR CO.

NOTE: Fill the oil pump housing with a suitable engine assembly white grease.

Install the oil pump assembly.
- Install the rotor into the pump housing.
- Install the oil pump body.
- Install the oil pump snap ring.

Fig 3: Installing Input Shaft Bearing Cup

Courtesy of FORD MOTOR CO.

Using the special tools, install the input shaft bearing cup.
- Do not install the oil trough, input shaft shim or the input shaft oil dam bearing ring at this time. The bearing preload adjustment procedure will determine the thickness of the shim to be installed.

Fig 4: Installing Countershaft Bearing Cup

Courtesy of FORD MOTOR CO.

Using the special tools, install the countershaft bearing cup.
- Do not install the shim at this time. The bearing preload adjustment procedure will determine the thickness of the shim to be installed.
The case assembly will be completed during the assembly procedure. For additional information, refer to Transmission in the Assembly portion of this section.