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Removal & Installation (Vehicles With 2.0L Engines)

  1. Disconnect battery ground cable.
  2. Raise and support the vehicle.
  3. Remove lower splash shield. See Figure.
  4. Remove the accessory drive belt. For 1998-99 models, see SPECIFICATIONS & DRIVE BELT ROUTING - CARS article in ENGINE COOLING. For 2000 models, see SPECIFICATIONS - CARS article in ENGINE COOLING.
  5. Lower the vehicle.
  6. Remove accessory drive belt upper guard. See Figure.
  7. Detach high-pressure tube support bracket. See Figure.
  8. Disconnect the power steering pump low-pressure hose. See Fig 1. Drain all fluid into a suitable container.
    Fig 1: Disconnecting Steering Pump Low-Pressure Hose
    G00139287Courtesy of FORD MOTOR CO.
  9. Detach coolant hose retaining bracket. Figure.
  10. Using a Power Steering Pump Pulley Remover 211-016 (T69L-10300-B), remove power steering pump pulley. See Figure.
  11. Disconnect power steering high-pressure tube union. See Figure.
  12. Remove four steering pump retaining bolts and the power steering pump. See Fig 2.
    Fig 2: Removing The Steering Pump
    G00139288Courtesy of FORD MOTOR CO.
  13. NOTE: If a new power steering pump is being installed the unions that are supplied fitted to pump should be removed and saved for future use.
  14. Push a new O-ring onto a Teflon Seal Expander, 211-D027 (D90P-3517-A) or equivalent. Position the Teflon Seal Expander, 211-D027 (D90P-3517-A) or equivalent, onto the union and install the O-ring seal. See Figure.
  15. NOTE: When using a Power Steering Pump Pulley Installer 211-185 (T91P-3A733-A) to install the power steering pump pulley, make sure pulley is flush with end of power steering pump shaft.
  16. For installation, reverse removal procedures. Tighten the accessory drive belt upper guard bolts and coolant hose retaining bracket bolt to specification. See TORQUE SPECIFICATIONS .
  17. Bleed the power steering system. See BLEEDING THE STEERING SYSTEM  LUBRICATION.