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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Timing Belt Replacement - 2.0L- VIN 3) >> Removal & Installation >> Removal

Removal & Installation: Removal

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  1. Disconnect negative battery cable. Raise and support vehicle. Remove right front wheel. Remove engine undercover, if equipped. Remove engine splash shield from right wheelwell.
  2. Loosen, but do not remove, water pump pulley bolts. If accessory drive belt is to be reused, mark belt with arrow to indicate direction of rotation. Turn accessory drive belt tensioner clockwise, and remove accessory drive belt. See Fig 1.
  3. Remove water pump pulley. Remove serpentine belt idler pulley. Using access hole in bottom of transaxle case to stop rotation of engine, remove crankshaft pulley/vibration damper.
  4. CAUTION: Removal of lower timing belt cover is necessary to avoid damage to timing belt.
  5. Remove lower timing belt cover. See Fig 2. Working from under vehicle, loosen center bolt of left-hand and right-hand engine support insulators 2 turns. DO NOT remove center bolts.
  6. Lower vehicle. Remove coolant reservoir tank with hoses attached, and set aside. Disconnect cruise control cable (if equipped) from coolant reservoir.
  7. CAUTION: Use a block of wood between oil pan and floor jack, or oil pan may be damaged.
  8. Position floor jack under engine. Raise engine slightly to release pressure from mounting insulator on front of engine. Marking installed position for installation reference, remove engine front support insulator from timing belt end of engine. See Fig 3.
  9. Remove power steering pressure hose bracket from engine lifting eye, and position aside. Remove the timing belt upper cover bolts, but leave the timing belt cover in its installed position. See Fig 4. Remove the timing belt center cover/front engine mounting bracket. See Fig 5. Remove the timing belt upper and center covers.
  10. CAUTION: DO NOT pull the spark plug cable when removing the spark plug connectors. If necessary, remove the ignition cables from the ignition coil to avoid kinking the cables. Turn the spark plug connectors slightly before removing to loosen the seal.
  11. Disconnect throttle cable and cruise control cable from engine appearance cover. Disconnect solenoid valve electrical connector (1), and remove the engine appearance cover (2). See Fig 6. Pull off the spark plug connectors in line with the spark plugs. Remove the PCV hose. Loosen 10 valve cover bolts from the outside to the inside, working diagonally. See Fig 7. Remove the valve cover.
  12. Remove the spark plugs. Turn the engine to TDC on cylinder No. 1. To remove the tension on timing belt, unscrew the timing belt tensioner bolt (1) 4 turns. See Fig 8. Position the tensioner so the locating tab (2) is at approximately the 4 o'clock position. Line up the hex key slot (3) in the tensioner adjusting washer with the pointer that is located behind the pulley.
  13. CAUTION: To achieve proper tension when installing timing belt, camshaft sprocket bolts must be loose enough to allow sprockets to turn freely on the camshafts.
  14. Remove blanking plug (1) from center of exhaust camshaft pulley. See Fig 9. Loosen, but do not remove, exhaust camshaft sprocket bolt (2). Loosen, but do not remove, intake camshaft sprocket bolt (3). Remove timing belt.
Fig 1: Removing & Installing Accessory Drive Belt
G00175267Courtesy of FORD MOTOR CO.
Fig 2: Identifying Lower Front Timing Cover Bolts
G00175268Courtesy of FORD MOTOR CO.
Fig 3: Removing & Installing Front Support Insulator
G00174002Courtesy of FORD MOTOR CO.
Fig 4: Locating Upper Front Timing Cover Bolts
G00175269Courtesy of FORD MOTOR CO.
Fig 5: Locating Center Timing Cover Bolts
G00175271Courtesy of FORD MOTOR CO.
Fig 6: Removing & Installing Appearance Cover
G00175272Courtesy of FORD MOTOR CO.
Fig 7: Locating Crankcase Ventilation Hose & Valve Cover Bolts
G00175280Courtesy of FORD MOTOR CO.
Fig 8: Removing Tension From Timing Belt
G00175273Courtesy of FORD MOTOR CO.
Fig 9: Identifying Camshaft Sprocket Holding/Removing Tool
G00175278Courtesy of FORD MOTOR CO.