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Windshield Glass: Removal

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: When installing urethane-installed glass parts, the vehicle must not be driven until the urethane has cured. Adequate cure time is specified on the drive away chart for each urethane product as the temperatures and humidity vary. Inadequate or incorrect curing can adversely affect the retention of the windshield.
  1. Remove the RH and LH side A-pillar trim panels, sun visors, retainers and, if equipped, overhead console. For additional information, REFER to INTERIOR TRIM AND ORNAMENTATION .
  2. Remove the interior rear view mirror. For additional information, REFER to REAR VIEW MIRRORS .
  3. Partially lower the front portion of the headliner near the windshield upper opening and block with suitable material.
  4. Remove the cowl panel grille. For additional information, REFER to FRONT END BODY PANELS .
    5. NOTE: LH side shown, RH side similar.
    Fig 1: Pressing And Hold Inside Edge Of Roof Ditch Moulding Away From Centerline Of Vehicle
    G03966368Courtesy of FORD MOTOR CO.
  5. Press and hold the inside edge of the roof ditch moulding away from the centerline of the vehicle.
    6. NOTE: LH side shown, RH side similar.
    Fig 2: Releasing Roof Ditch Moulding From Outside Edge Of Y-Clip
    G03966369Courtesy of FORD MOTOR CO.
  6. Carefully twist the outside edge of the roof ditch moulding upward to release it from the outside edge of the Y-clip.
    7. NOTE: LH side shown, RH side similar.
    Fig 3: Pushing Outside Edge Of Moulding In Toward Center Of Vehicle
    G03966370Courtesy of FORD MOTOR CO.
  7. Push the outside edge of the moulding in toward the center of the vehicle and slide the moulding off the inside edge of the Y-clip.
  8. Release the moulding from the remaining 3 Y-clips and remove the moulding.
    9. NOTE: LH side shown, RH side similar.
    Fig 4: Removing Y-Clips
    G03966371Courtesy of FORD MOTOR CO.
  9. Remove the Y-clips.
    • Starting with the bottom Y-clip, work upward toward the roof. Use light pressure to separate the A-pillar track near the Y-clip, then remove the Y-clip.
    10. NOTE: Lubricate the urethane adhesive with water to aid the special tool when cutting.
    NOTE: Be sure not to scratch the pinch weld while removing the windshield glass.
    Fig 5: Using Special Tool To Cut Urethane Adhesive From Windshield Glass
    G03903358Courtesy of FORD MOTOR CO.
  10. Using the special tool, cut the urethane adhesive from the windshield glass, starting at the top center and working toward the bottom corners.
  11. Using the special tool, distance the windshield from the body.
    Fig 6: Using Special Tool To Distance Windshield From Body
    G03903359Courtesy of FORD MOTOR CO.
    12. NOTE: Removing the windshield glass requires more than one technician.
    NOTE: Be sure not to scratch the pinch weld while removing the windshield glass.
    Fig 7: Using Special Tool To Cut Remaining Urethane Adhesive
    G03903358Courtesy of FORD MOTOR CO.
  12. Using the special tool, cut the remaining urethane adhesive and remove the window glass.
  13. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.
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