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Exhaust Manifold - RH: Installation

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the RH exhaust manifold gasket mating surfaces for flatness. For additional information, refer to ENGINE SYSTEM-GENERAL INFORMATION .
  2. Install 6 new RH exhaust manifold studs.
    • Tighten to 8 Nm (71 lb-in).
  3. Position a new RH exhaust manifold gasket and the RH exhaust manifold and install 6 new nuts.
    • Tighten the nuts in the sequence shown to 25 Nm (18 lb-in).
    Fig 1: Installing 6 New RH Exhaust Manifold Nuts
    G03962049Courtesy of FORD MOTOR CO.
  4. Position the engine lifting eye and install the nuts.
    • Tighten to 25 Nm (18 lb-ft).
  5. Attach the dual converter Y-pipe and install the 2 nuts.
    • Tighten to 40 Nm (30 lb-ft).
  6. Connect the HO2S electrical connector.
  7. Attach the exhaust manifold-to-EGR system module to the exhaust manifold.
    • Tighten to 40 Nm (30 lb-ft).