Inspection and Verification
WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
- Verify the customer concern.
- Visually inspect for obvious signs of mechanical or electrical damage.VISUAL INSPECTION CHART
Mechanical Electrical - Halfshafts
- Integrated wheel-ends (IWEs)
- Shift lever and/or linkage
- Driveshaft and universal joints
- Vacuum leaks
- Fluid leaks
- Matching tire sizes
- Transfer case
- Junction box (JB) mini fuses:
- (10A) (IWE solenoid)
- 20 (15A)
- 29 (15A)
- Junction box (JB) fuse 111 (30A)
- Wiring harness
- Mode indication switch
- Synchronization clutch
- Connector(s)
- Integrated wheel-end (IWE) vacuum solenoid
- Circuitry
- If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
- If the cause is not visually evident, connect the diagnostic tool to the data link connector and select the vehicle to be tested from the diagnostic tool menu. If the diagnostic tool does not communicate with the vehicle:
- Check that the program card is correctly installed (if using NGS).
- Check the connections to the vehicle.
- Check the ignition switch position.
- If the diagnostic tool still does not communicate with the vehicle, refer to the diagnostic tool operating manual.
- Carry out the data link diagnostics test. If the diagnostic tool responds with:
- SCP+, SCP-, UBP or CAN or ISO circuits fault; all electronic control units no response/not equipped, refer to MODULE COMMUNICATIONS NETWORK .
- No response/not equipped for powertrain control module (PCM). Refer to MODULE COMMUNICATIONS NETWORK to diagnose module communication problems.
- No response/not equipped for 4x4 module, GO to PINPOINT TEST A .
- System passed, retrieve and record the continuous diagnostic trouble codes (DTCs), erase the continuous DTCs and carry out the self-test diagnostics for the 4x4 module.
- If the DTCs retrieved are related to the concern, go to the 4X4 MODULE (PCM) DTC INDEX to continue diagnostics.
- If no DTCs related to the concern are retrieved, GO to SYMPTOM CHART .