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Electronic Pressure Control (EPC) Solenoid: Installation

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the electronic pressure control (EPC) solenoid.
    1. Install the EPC solenoid.
    2. Install the EPC solenoid bolt.
    Fig 1: Installing Electronic Pressure Control (EPC) Solenoid
    G03888597Courtesy of FORD MOTOR CO.
  2. Inspect the lead frame for damage.
    • Using the special tool, check all lead frame solenoid connections. The gauge should fit tightly and not fall out after being inserted.
    • If the special tool passes through any lead frame connector pins or does not feel like it makes a good contact, install a new lead frame.
    Fig 2: Inspecting Lead Frame For Damage
    G03882360Courtesy of FORD MOTOR CO.
  3. Connect the molded lead frame to the solenoids.
    • Connect the bulkhead interconnector by pressing it in place by hand and fully seating the connector in place.
    • Connect the EPC solenoid by pressing it in place by hand and fully seating the connector in place. Make sure that the terminals pass fully through the connector slots.
    • Connect the TCC by pressing it in place by hand and fully seating the connector in place. Make sure that the terminals pass fully through the connector slots.
    • Connect the shift solenoid SSA and SSB by pressing it in place by hand and fully seating the connector in place. Make sure that the terminals pass fully through the connector slots.
    Fig 3: Connecting Molded Lead Frame To Solenoids
    G03888599Courtesy of FORD MOTOR CO.