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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 973 (Engine - 5.4L (3V) - F150 Pickup) >> In-Vehicle Repair >> Exhaust Manifold - LH >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Disconnect the LH front and rear heated oxygen sensor (HO2S) electrical connectors.
  3. Using the special tool, remove the 2 LH HO2S.
    • To install, tighten to 46 Nm (34 lb-ft).
    Fig 1: Using Special Tool To Remove 2 LH HO2S
    G03922527Courtesy of FORD MOTOR CO.
  4. Remove the 4 exhaust manifold-to-catalytic converter nuts.
    • To install, tighten to 40 Nm (30 lb-ft).
  5. Remove the 2 bolts and disconnect the exhaust support bracket from the crossmember.
    • To install, tighten to 25 Nm (18 lb-ft).
  6. Remove the LH dual converter Y-pipe assembly aside.
  7. Remove the 8 nuts and the exhaust manifold.
    • To install, tighten to 25 Nm (18 lb-ft) in the sequence shown.
    Fig 2: Identifying Bolt Tightening/Loosening Sequence Of LH Exhaust Manifold
    G03920090Courtesy of FORD MOTOR CO.
  8. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These may cause scratches and gouges resulting in leak paths. Use a plastic scraper to clean the sealing surfaces.
    NOTE: Clean the sealing surfaces with metal surface prep. Follow the directions on the packaging.
  9. Remove and discard the exhaust manifold gaskets. Clean the sealing surfaces with metal surface prep.
  10. Inspect the exhaust manifold. For additional information, refer to ENGINE SYSTEM-GENERAL INFORMATION .
  11. To install, reverse the removal procedure.