Intake Manifold Assembly: Assembly
WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
- Install a new lower intake manifold gasket and install the upper to the lower intake manifold.
- Install the 8 bolts and tighten the lower intake manifold bolts in 2 stages.
- Stage 1: Tighten to 9 Nm (80 lb-in).
- Stage 2: Tighten an additional 90 degrees (1/4 turn).
- Install the new 16 fuel injector O-ring seals and lubricate the O-ring seals with clean engine oil and install the fuel injectors into the upper intake manifold.
- Install the fuel rail and the 4 fuel rail bolts.
- Tighten to 10 Nm (89 lb-in).
- Install a new throttle body spacer gasket and the throttle body spacer and tighten throttle body spacer bolts in 2 stages.
- Stage 1: Tighten to 9 Nm (80 lb-in).
- Stage 2: Tighten an additional 90 degrees (1/4 turn).
- Install a new EGR gasket, with the raised gasket surface facing the throttle body spacer, and the EGR system module and the stud bolt.
- Tighten to 25 Nm (18 lb-ft).
- Install the EGR system module bolt.
- Tighten to 25 Nm (18 lb-ft).
- Install a new throttle body gasket and the throttle body and tighten the 4 throttle body bolts in 2 stages.
- Stage 1: Tighten to 9 Nm (80 lb-in).
- Stage 2: Tighten an additional 90 degrees (1/4 turn).
- Install the coolant hose and the 2 coolant clamps.