Differential Carrier: Installation

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.

Position the differential assembly in the axle housing.

Fig 1: Placing Differential Case In Rear Axle Housing
Courtesy of FORD MOTOR CO.
Install the original removed differential bearing shims in their original positions.

Fig 2: Installing Original Removed Differential Bearing Shims In Their Original Positions
Courtesy of FORD MOTOR CO.
Using the special tool, fully seat the differential bearing shims.

Fig 3: Using Special Tool To Fully Seat Differential Bearing Shims
Courtesy of FORD MOTOR CO.
Install the differential bearing caps and the differential bearing cap bolts.
- Tighten to 105 Nm (77 lb-ft).
Fig 4: Installing Differential Bearing Caps And Differential Bearing Cap Bolts
Courtesy of FORD MOTOR CO.
Rotate the differential assembly to make sure it rotates freely.

Fig 5: Rotating Differential Assembly To Make Sure It Rotates Freely
Courtesy of FORD MOTOR CO.
Measure the ring and pinion backlash.
Install the axle shafts. For additional information, refer to AXLE ASSEMBLY .