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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 968 (Rear Drive Axle/Differential - Ford 10.25-Inch Ring Gear -- F150) >> In-Vehicle Repair >> Differential Bearings >> Removal

Differential Bearings: Removal

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the differential carrier. For additional information, refer to DIFFERENTIAL CARRIER .
  2. Remove the differential bearings with the special tools.
    Fig 1: Removing Differential Bearings With Special Tools
    G04583104Courtesy of FORD MOTOR CO.
  3. Index-mark the driveshaft flange and pinion flange for correct alignment during installation.
    Fig 2: Identifying Alignment Mark On Driveshaft Flange And Pinion Flange
    G03884289Courtesy of FORD MOTOR CO.
  4. Remove the 4 driveshaft flange bolts.
    Fig 3: Removing 4 Driveshaft Flange Bolts
    G03878515Courtesy of FORD MOTOR CO.
    5. CAUTION: The driveshaft centering socket yoke fits tightly on the pinion flange pilot. Never hammer on the driveshaft or any of its components to disconnect the driveshaft centering socket yoke from the pinion flange. Pry only in the area shown with a suitable tool to disconnect the driveshaft centering socket yoke from the pinion flange.
    Fig 4: Disconnecting Driveshaft Flange Yoke From Pinion Flange
    G03878446Courtesy of FORD MOTOR CO.
  5. Using a suitable tool as shown, disconnect the driveshaft centering socket yoke from the pinion flange.
    • Using mechanic's wire, position the driveshaft aside.
  6. Using the special tool to hold the pinion flange, remove and discard the pinion nut.
    Fig 5: Using Special Tool To Hold Pinion Flange And Removing Pinion Nut
    G03883491Courtesy of FORD MOTOR CO.
  7. Index-mark the pinion flange in relation to the drive pinion stem to make sure of correct alignment during installation.
    Fig 6: Identifying Index-Mark Pinion Flange In Relation To Drive Pinion
    G03884294Courtesy of FORD MOTOR CO.
  8. Using the special tool to hold the pinion flange, remove and discard the pinion nut.
    Fig 7: Using Special Tool To Hold Pinion Flange And Removing Pinion Nut
    G03883491Courtesy of FORD MOTOR CO.
  9. Using the special tool, remove the pinion flange.
    Fig 8: Removing Pinion Flange Using Special Tool
    G03878593Courtesy of FORD MOTOR CO.
  10. Force up on the metal flange of the drive pinion seal. Install gripping pliers and strike with a hammer until the drive pinion seal is removed.
    Fig 9: Removing Drive Pinion Seal
    G03878521Courtesy of FORD MOTOR CO.
  11. Remove the drive pinion shaft oil slinger and the outer drive pinion bearing.
    Fig 10: Removing Drive Pinion Shaft Oil Slinger
    G03884331Courtesy of FORD MOTOR CO.
  12. Install the special tool, then use a soft-faced hammer to drive the pinion gear out of the outer drive pinion bearing and remove the pinion gear.
    Fig 11: Removing Drive Pinion Gear
    G03884424Courtesy of FORD MOTOR CO.
  13. Remove and discard the drive pinion collapsible spacer.
    Fig 12: Removing Drive Pinion Collapsible Spacer
    G03878606Courtesy of FORD MOTOR CO.
  14. Using the special tool, remove the drive pinion bearing and spacer.
    Fig 13: Removing Inner Pinion Bearing And Spacer Using Special Tool
    G03878658Courtesy of FORD MOTOR CO.
  15. Using a brass drift, remove the drive pinion bearing cups by tapping alternately on opposite sides of the drive pinion bearing cups.
    Fig 14: Using Brass Drift To Remove Drive Pinion Bearing Cups
    G03878596Courtesy of FORD MOTOR CO.
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