Differential Carrier: Installation

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.

Position the differential assembly in the axle housing.

Fig 1: Placing Differential Case In Rear Axle Housing
Courtesy of FORD MOTOR CO.
Install the removed differential bearing shim on the LH side.

Fig 2: Installing Removed Differential Bearing Shim On Left Side
Courtesy of FORD MOTOR CO.

NOTE: Apply pressure toward the LH side to make sure the LH differential bearing cap is seated.

Fig 3: Identifying LH Differential Bearing Cap

Courtesy of FORD MOTOR CO.

Install the LH differential bearing cap and loosely install the differential bearing cap bolts.
Install the original differential bearing shim on the RH side.

Fig 4: Installing Original Differential Bearing Shim On RH Side
Courtesy of FORD MOTOR CO.
Using the special tool, fully seat the differential bearing shims.

Fig 5: Seating Differential Bearing Shims Using Special Tool
Courtesy of FORD MOTOR CO.
Install the RH side differential bearing cap and tighten the LH side and RH side differential bearing cap bolts.
- Tighten to 105 Nm (77 lb-ft).
Fig 6: Installing RH Side Differential Bearing Cap And Tightening LH Side And RH Side Differential Bearing Cap Bolts
Courtesy of FORD MOTOR CO.
Rotate the differential assembly to make sure it rotates freely.

Fig 7: Rotating Differential Assembly To Make Sure It Rotates Freely
Courtesy of FORD MOTOR CO.
Measure the ring and pinion backlash.
Install the axle shafts. For additional information, refer to AXLE SHAFT .