LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 966 (Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear -- F150) >> In-Vehicle Repair >> Differential Housing Cover >> Installation

Differential Housing Cover: Installation

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Make sure the machined surfaces on both the axle housing and the differential housing cover are clean and free of oil before installing the new silicone sealant. The inside of the axle housing must be covered when cleaning the machined surface to prevent contamination.
  1. Clean the gasket mating surface of the axle housing and the differential housing cover.
  2. Apply a new continuous bead of sealant to the differential housing cover.
    Fig 1: Applying Bead Of Sealant To Differential Housing Cover
    G03878530Courtesy of FORD MOTOR CO.
  3. NOTE: The differential housing cover must be installed within 15 minutes of application of the silicone sealant, or new sealant must be applied. If possible, allow one hour before filling the axle housing with axle lubricant to make sure the silicone sealant has correctly cured.
    Fig 2: Installing Differential Housing Cover
    G03960041Courtesy of FORD MOTOR CO.
  4. Install the differential housing cover and the differential housing cover bolts.
    • Tighten to 45 Nm (33 lb-ft).
  5. CAUTION: First fill the limited slip axles with 118 ml (4 oz.) of friction modifier.
    NOTE: Service refill capacities are determined by filling the axle to the level shown.
    Fig 3: Identifying Bolt
    G03960042Courtesy of FORD MOTOR CO.
  6. Fill the axle with 2.6 liters (5.5 pints) of axle lubricant and install the filler plug.
    • Tighten to 30 Nm (22 lb-ft).