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Inspection and Verification - Manual Transmission

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: When internal wear/damage occurs in the transmission, component material can travel into the fluid cooler tubes and the in-tank transmission fluid cooler. Remove these contaminants from the cooling system before placing the transmission back into use. For additional information, refer to TRANSMISSION FLUID COOLER FLOW TEST - MANUAL TRANSMISSION  and Transmission Fluid Cooler - Backflushing and Cleaning - Manual Transmission.
  1. Visually inspect for obvious signs of mechanical damage, incorrect component installation, and system leaks. Repair as necessary.
    • Install a new or remanufactured radiator when fluid is found leaking from the in-tank transmission fluid cooler. For additional information, refer to ENGINE COOLING .
  2. If the fault is not visually evident, GO to SYMPTOM CHART - MANUAL TRANSMISSION .
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