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Transmission - Gasoline Engines

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS SPECIFICATIONS

G04000543
 Transmission Jack 014-00942

    All vehicles 

  1. Remove the four shift lever boot screws. Pull the shift lever boot upward to access the shift housing.
    Fig 1: Identifying Gear Shift Lever Boot Screws
    G03923381Courtesy of FORD MOTOR CO.
  2. Remove the upper gearshift lever.
    Fig 2: Removing Upper Gearshift Lever
    G03923382Courtesy of FORD MOTOR CO.
  3. Remove the lower shift lever boot.
    Fig 3: Removing Lower Shift Lever Boot
    G03923383Courtesy of FORD MOTOR CO.
  4. Remove the lower gearshift and shift housing.
    Fig 4: Removing Lower Gearshift And Shift Housing
    G03923384Courtesy of FORD MOTOR CO.

    5. Vehicles with a manual shift transfer case 

  5. Shift the transfer case into 4H.
  6. Remove the screws that attach the bezel and boot assembly to the floor.
    Fig 5: Identifying Bezel And Boot Assembly Screws
    G03909667Courtesy of FORD MOTOR CO.
  7. Remove the bolt that attaches the shift lever to the transfer case control lever assembly, and remove the shift lever, and the bezel and boot assembly.
    1. Slide the bezel and boot assembly upward on the shift lever.
    2. Remove the bolt, the shift lever and the bezel and boot assembly.
    Fig 6: Removing Bolt, Shift Lever And Bezel And Boot Assembly
    G03909660Courtesy of FORD MOTOR CO.

    8. All vehicles 

  8. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
  9. If the transmission is being disassembled, drain the transmission fluid.
  10. Remove the exhaust Y-pipe. For additional information, refer to EXHAUST SYSTEM .
  11. Remove the starter. For additional information, refer to STARTING SYSTEM - GASOLINE ENGINES .
    12. NOTE: Index-mark the driveshaft to the transfer case flange. Remove and discard the driveshaft bolts.
    Fig 7: Identifying Index-Mark On Driveshaft And Transfer Case Flange
    G03904277Courtesy of FORD MOTOR CO.
    Fig 8: Locating Rear Driveshaft Bolts And Alignment Marks
    G03904279Courtesy of FORD MOTOR CO.
  12. Disconnect the rear driveshaft and position it aside.
  13. Remove the transfer case, if equipped. For additional information, refer to TRANSFER CASE .
  14. Disconnect the fuel lines from the transmission.
    Fig 9: Disconnecting Fuel Lines
    G03923403Courtesy of FORD MOTOR CO.
  15. Remove any power take-off (PTO) equipment, if equipped.
  16. Using the special tool, support the transmission.
    • Securely strap the jack to the transmission.
      Fig 10: Supporting Transmission
      G03923404Courtesy of FORD MOTOR CO.
  17. Remove the RH crossmember nuts.
    Fig 11: Removing RH Crossmember Nuts
    G03908376Courtesy of FORD MOTOR CO.
  18. Remove the LH crossmember bolts.
    Fig 12: Removing LH Crossmember Bolts
    G03908377Courtesy of FORD MOTOR CO.
  19. Disconnect the wire harness from the crossmember.
  20. Remove the transmission mount nuts and the crossmember.
    Fig 13: Removing Transmission Mount Nuts And Crossmember
    G03908378Courtesy of FORD MOTOR CO.
  21. Disconnect the reverse lamp switch electrical connector.
    Fig 14: Disconnecting Reverse Lamp Switch Electrical Connector
    G03923408Courtesy of FORD MOTOR CO.
  22. Disconnect wiring harness from the transmission.
    Fig 15: Disconnecting Wiring Harness From Transmission
    G03923409Courtesy of FORD MOTOR CO.
  23. Remove the clutch slave cylinder and position it aside.
    • Push the clutch slave cylinder inward, then rotate counterclockwise 45 degrees to remove.
      Fig 16: Removing Clutch Slave Cylinder
      G03923410Courtesy of FORD MOTOR CO.
  24. Disconnect the transmission cooling tubes.
    Fig 17: Disconnecting Transmission Cooling Tubes
    G03923411Courtesy of FORD MOTOR CO.
  25. Remove the dust cover bolts.
    Fig 18: Removing Dust Cover Bolts (1 Of 2)
    G03923412Courtesy of FORD MOTOR CO.
    Fig 19: Removing Dust Cover Bolts (2 Of 2)
    G03923413Courtesy of FORD MOTOR CO.
  26. Remove the seven transmission-to-engine bolts.
    Fig 20: Removing Transmission-To-Engine Bolts
    G03923414Courtesy of FORD MOTOR CO.
  27. Remove the transmission.
    • Move the transmission rearward until the input shaft is clear of the clutch, then lower from the vehicle.
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