Direct Clutch Assembly: Disassembly

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Soak all friction clutch plates in clean automatic transmission fluid.

Remove the snap ring.

Fig 1: Removing Snap Ring
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Remove the direct clutch plates.

Fig 2: Removing Direct Clutch Plates
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Using the special tools, remove the snap ring.

Fig 3: Removing Snap Ring
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NOTE: Note the orientation of the return spring.

Fig 4: Removing Direct Clutch Balance Piston And Return Spring

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Remove the direct clutch balance piston and return spring. Discard the direct clutch balance piston.
Remove and discard the direct clutch piston.

Fig 5: Removing Direct Clutch Piston
Courtesy of FORD MOTOR CO.
Clean and inspect all components for damage.