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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 898 (Engine - 6.0L Diesel -- F250-F550 Super Duty) >> In-Vehicle Repair >> Rocker Arm >> Installation

Rocker Arm: Installation

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Apply clean engine oil on the valve stems prior to installing the valve bridges.
    Fig 1: Installing Valve Bridges
    G03887388Courtesy of FORD MOTOR CO.
  1. Install the new valve bridges.
  2. Install the special tool plate and bolt. Tighten the bolt until the plate contacts the top of the tool base.
    Fig 2: Installing Special Tool Plate And Bolt And Tightening Bolt
    G03887387Courtesy of FORD MOTOR CO.
  3. CAUTION: To prevent engine damage, keep the push rods in the order in which they were removed. Install all push rods back in their original positions.
    NOTE: Higher mileage engines require push rods to be cleaned so that the copper-colored end of the push rod can be identified.
    NOTE: If a push rod has been replaced, it may not have a copper-colored end and can be installed with either end up.
    Fig 3: Identifying Push Rods
    G03887392Courtesy of FORD MOTOR CO.
  4. Apply clean engine oil to each end of the push rods. Insert them into their respective positions with the copper-colored end up.
  5. Place a dab of multi-purpose grease in the fulcrum socket to hold the ball in place while installing the rocker arms.
    Fig 4: Identifying Rocker Arm Fulcrum Socket
    G03887393Courtesy of FORD MOTOR CO.
  6. NOTE: Apply clean engine oil to the top center of the valve bridges prior to installing the rocker arms.
    NOTE: Always replace the rocker arm retaining clip with the same color clip.
  7. Insert the rocker arm under the fulcrum and ball, rotate the rocker arm into place and position onto the push rod. Install a new rocker arm retaining clip.
    • Repeat the step for the other rocker arm.
      Fig 5: Installing Rocker Arm
      G03887385Courtesy of FORD MOTOR CO.
  8. Remove the special tool bolt and plate.
    • Make sure the rocker arms remain in place and the fulcrum ball has not fallen out.
      Fig 6: Removing Special Tool Bolt And Plate
      G03887384Courtesy of FORD MOTOR CO.
  9. Remove the rubber hose from the oil drain holes.
    Fig 7: Removing Rubber Hose From Oil Drain Holes
    G03906913Courtesy of FORD MOTOR CO.
  10. Remove the injector hold down and special tool base.
    Fig 8: Removing Injector Hold Down And Special Tool Base
    G03887383Courtesy of FORD MOTOR CO.
  11. Install the fuel injectors. For additional information, refer to FUEL CHARGING AND CONTROLS - 6.0L DIESEL .