Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2005 Ford Pickup and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with metal surface prep and silicone gasket remover. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.

Fig 1: Applying Silicone Gasket And Sealant To Woodruff Key Slot On Crankshaft Pulley

Courtesy of FORD MOTOR CO.

Apply silicone gasket and sealant to the Woodruff key slot in the crankshaft pulley.
Using the special tool, install the crankshaft pulley.

Fig 2: Installing Crankshaft Pulley Using Special Tool
Courtesy of FORD MOTOR CO.
Using a new crankshaft pulley bolt, install the bolt and washer and tighten the bolt in 4 stages.
- Stage 1: Tighten to 90 Nm (66 lb-ft).
- Stage 2: Loosen 360 degrees.
- Stage 3: Tighten to 50 Nm (37 lb-ft).
- Stage 4: Tighten an additional 90 degrees.
  
  Fig 3: Installing Crankshaft Pulley Bolt & Washer
  Courtesy of FORD MOTOR CO.
Rotate the tensioner clockwise and install the accessory drive belt.

Fig 4: Rotating Accessory Drive Belt Tensioner Clockwise
Courtesy of FORD MOTOR CO.
Install the engine cooling fan shroud. For additional information, refer to COOLING FAN -- BLADE, CLUTCH AND SHROUD .