Steering Column - Manual Transmission: Disassembly

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles

WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions, notes and instructions in the steering column removal and installation procedure. Failure to follow these instructions may result in personal injury.

Remove the steering column. For additional information, refer to STEERING COLUMN .
Remove the ignition switch.
1. Remove the screws.
2. Remove the ignition switch.
  
  Fig 1: Removing Ignition Switch
  Courtesy of FORD MOTOR CO.

CAUTION: Carefully note the position of the steering column lock gear, bearing and retainer prior to removal.

Fig 2: Removing Upper Bearing Retainer

Courtesy of FORD MOTOR CO.

Remove the upper bearing retainer.
Rotate 90 degrees counterclockwise and remove the steering column lock housing bearing.

Fig 3: Removing Steering Column Lock Housing Bearing
Courtesy of FORD MOTOR CO.
Note the position of the keyhole and remove the steering column lock gear.

Fig 4: Removing Steering Column Lock Gear
Courtesy of FORD MOTOR CO.

Vehicles with fixed steering column

Remove the snap ring from the bottom of the steering column shaft.

Fig 5: Removing Snap Ring From Bottom Of Steering Column Shaft
Courtesy of FORD MOTOR CO.

Vehicles with tilt column

Remove the sensor ring.
1. Remove the steering column lower bearing spring.
2. Remove the sensor ring.
  
  Fig 6: Removing Sensor Ring
  Courtesy of FORD MOTOR CO.

All vehicles

Remove the steering column lower bearing tolerance ring from the steering column shaft.

Fig 7: Removing Steering Column Lower Bearing Tolerance Ring
Courtesy of FORD MOTOR CO.

Vehicles with tilt column

Remove the 2 lock cylinder housing pivot screws.

Fig 8: Locating Lock Cylinder Housing Pivot Screws
Courtesy of FORD MOTOR CO.

All vehicles

WARNING: The steering column position spring is under tension and can come out with great force. Failure to follow these instructions may result in personal injury.

Remove the lock cylinder housing and the steering column shaft from the steering actuator housing.
1. Pry up on the steering column lock left hand levers using a shop fabricated tool.
2. On a tilt steering column, remove the steering column position spring.
  
  Fig 9: Removing Lock Cylinder Housing And Steering Column Shaft From Steering Actuator Housing
  Courtesy of FORD MOTOR CO.
Remove the turn signal cancel cam.

Fig 10: Removing Turn Signal Cancel Cam
Courtesy of FORD MOTOR CO.
Remove the snap ring.

Fig 11: Removing/Installing Snap Ring
Courtesy of FORD MOTOR CO.
Remove the steering column upper bearing spring.

Fig 12: Locating Steering Column Upper Bearing Spring
Courtesy of FORD MOTOR CO.
Remove the steering column bearing sleeve.

Fig 13: Identifying Bearing Sleeve
Courtesy of FORD MOTOR CO.
Remove the steering column bearing tolerance ring.
1. Slide the steering column shaft in toward the steering column lock cylinder housing.
2. Slide the steering column bearing tolerance ring off the steering column shaft and remove the shaft.
  
  Fig 14: Removing Steering Column Bearing Tolerance Ring
  Courtesy of FORD MOTOR CO.
Using a suitable punch, remove the steering column bearing from the steering column lock cylinder housing.

Fig 15: Removing Steering Column Bearing From Steering Column Lock Cylinder Housing
Courtesy of FORD MOTOR CO.

Vehicles with tilt column

Use a suitable punch to remove the steering column bearing from the steering column lock cylinder housing.

Fig 16: Removing Steering Column Bearing From Steering Column Lock Cylinder Housing
Courtesy of FORD MOTOR CO.

All vehicles

Remove the steering column lower bearing and sleeve.

Fig 17: Removing Steering Column Lower Bearing And Sleeve
Courtesy of FORD MOTOR CO.
Remove the steering column lower bearing retainer.
1. Remove the three bolts.
2. Remove the steering column lower bearing retainer.
  
  Fig 18: Removing Steering Column Lower Bearing Retainer
  Courtesy of FORD MOTOR CO.
Remove the upper steering column lock lever actuator and the lower steering column lock lever actuator.

Fig 19: Removing Steering Column Upper And Lower Lock Actuator
Courtesy of FORD MOTOR CO.