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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 869 (Transfer Case -- F250-F550 Super Duty) >> In-Vehicle Repair >> Transfer Case Rear Output Shaft Seal >> Installation

Transfer Case Rear Output Shaft Seal: Installation

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tools, install a new rear output seal.
    Fig 1: Installing Rear Output Seal
    G03909645Courtesy of FORD MOTOR CO.
  2. Install the rear flange.
    • Use the special tool to prevent the flange from turning while installing a new nut.
      Fig 2: Installing Flange Nut
      G03909646Courtesy of FORD MOTOR CO.
    3. CAUTION: Align the index marks.
  3. Connect the rear driveshaft to the transfer case.
  4. Install the four new bolts.
    Fig 3: Identifying Tightening Torque Of Rear Driveshaft To Transfer Case Bolts
    G03909647Courtesy of FORD MOTOR CO.
  5. Check and, if necessary, fill the transfer case with the specified fluid to the specified level. For additional information, refer to TRANSFER CASE DRAINING AND FILLING .
  6. Lower the vehicle.
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