Removal and Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: When a new lock cylinder is installed, the door lock cylinder and ignition lock cylinder should be installed as a set. This eliminates carrying and extra key which will fit only one lock. If a new key is used, the new key code number is stamped on a metal tag attached to the key.

Remove the steering wheel. For additional information, refer to STEERING COLUMN .
Remove the cap from the ignition switch lock cylinder.

Fig 1: Removing Cap From Ignition Switch Lock Cylinder
Courtesy of FORD MOTOR CO.
Remove the ignition switch lock cylinder.
- Use a 1/8-inch diameter drill bit to drill out the lock cylinder retaining pin.
- Use a 3/8-inch diameter drill bit to drill down the middle of the ignition lock key slot until the ignition switch lock cylinder breaks loose.
- Remove and discard the ignition switch lock cylinder and the drill shavings from the steering column.
  
  Fig 2: Identifying Ignition Switch Lock Cylinder Dimension
  Courtesy of FORD MOTOR CO.
Remove the bearing retainer.

Fig 3: Identifying Bearing Retainer
Courtesy of FORD MOTOR CO.

NOTE: Thoroughly clean all the drill shavings from the steering column and inspect for damage.

Fig 4: Locating Bearing & Gear

Courtesy of FORD MOTOR CO.

Remove the bearing and the gear.

NOTE: Use a new ignition switch lock cylinder.

To install, reverse the removal procedure.
- Verify the ignition switch lock cylinder operation.
  
  Fig 5: Identifying Ignition Lock Cylinder
  Courtesy of FORD MOTOR CO.