Seat - Front, Manual Bucket: Disassembly
WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment.
WARNING:
The belt and buckle assembly pretensioner is a pyrotechnic device. Never probe the connectors on the belt and buckle assembly pretensioner. Doing so can result in belt and buckle assembly pretensioner or air bag deployment and can result in personal injury.
WARNING:
To reduce the risk of personal injury, do not use memory saver devices.
NOTE:
If a seat equipped with a supplemental restraint system (SRS) component is being serviced, the SRS must be depowered.
NOTE:
The air bag warning lamp illuminates when the RCM fuse is removed and the ignition switch is ON. This is normal operation and does not indicate a supplemental restraint system (SRS) fault.
NOTE:
The SRS must be fully operational and free of faults before releasing the vehicle to the customer.
- Depower the SRS. For additional information, refer to Supplemental Restraint System (SRS) Depowering and Repowering in the General Procedures portion of SUPPLEMENTAL RESTRAINT SYSTEM .
- Remove the affected seat. For additional information, refer to FRONT SEAT .
- Remove the armrest.
- Pull back the armrest cover hook-and-loop strip to expose the bolt.
- Remove the bolt and crown washer.
- Remove the armrest.
- Pull and remove the lumbar adjustment knob.
- Remove the outboard side shield screw and the seat back recliner lever screw and cover.
- Remove the screw underneath the seat.
- Disengage the outboard side shield from the seat track.
- Remove the outboard side shield.
- Remove the inboard side shield screws from underneath the seat.
- Rotate the inboard side shield upward to disengage the front and center upper hooks.
- Pull the inboard side shield away to clear the safety belt buckle pretensioner assembly.
- Remove the inboard side shield.
- Rotate the inboard side shield upward to release the rear pin-type retainer.
- Install a new pin-type retainer if damaged during removal.
- Hold the inboard side shield in one hand and release the retaining clips holding the safety belt buckle pretensioner boot to the inboard side shield.
- Remove the inboard side shield.
- Rotate the inboard side shield upward to release the rear pin-type retainer.
- Release the hook-and-loop strip on the inboard cushion flap.
- Release the J-clip.
- Release the push pin and position aside the inboard seat cushion flap.
- Remove the lumbar control adjuster.
- Remove the 2 screws.
- Disconnect the adjuster cable and remove the lumbar adjuster.
- Remove the front seat back bolt.
- Remove the 2 bolts from the front seat back recliner, route the adjuster cable through the bottom of the seat and remove the front seat back cushion.
- Remove the front seat back cover.
- Unfasten the J-clip at the bottom of the front seat back.
- Invert the cushion trim cover and release the hook-and-loop strips (not shown), and remove the seat cushion trim cover from the foam pad.
- Remove the front seat back foam pad from the front seat back frame.
- Cut the wire ties fastening the lumber cable to the front seat frame.
- Rotate the plastic washers 60 degrees until the slit is facing the edge of the front seat lumbar adjuster grid.
- Rotate both the top and bottom washers.
- Remove the lumbar adjuster grid from the front seat back frame.
- Remove the front seat back latch from the front seat back frame.
- Remove the 2 bolts from the front seat back latch.
- Remove the front seat back latch.
- If equipped, gently pull the seat belt buckle switch connector from the seat support.
- Remove the 4 nuts retaining the seat riser to the seat track.
- Remove the seat riser from the seat tracks.
- Remove the safety belt buckle pretensioner bolt and separate the safety belt buckle pretensioner from the seat track.
- Remove the 4 bolts retaining the seat tracks to the seat cushion.
- Remove the seat tracks from the seat cushion.
- Detach the safety belt wiring harness from the seat cushion pan and remove the safety belt buckle pretensioner assembly.
- Remove the front seat cushion trim cover.
- Unfasten the J-clips on all 4 sides of the front seat cushion trim cover.
- Remove the seat cushion from the front seat cushion frame.
- Remove the front seat cushion cover from the foam pad, disengaging the hook-and-loop strips (not shown).
All seats
Seats with lumbar
NOTE:
Passenger seat shown, driver seat similar.
All seats
Seats with inboard side shield
Seats without inboard side shield
Seats with manual lumbar
NOTE:
Make sure the lumbar assembly is in the fully relaxed position.
All seats
CAUTION:
Use care when separating the seat cushion trim cover from the hook-and-loop strip or the hook-and-loop strip can be torn away from the seat cushion foam.
Seats with lumbar
NOTE:
Removal of the lumbar assembly is easier when the seat back pad is fully relaxed.
All seats
NOTE:
Note the connector location when removing the connector from the seat support.
NOTE:
Place the seat track to the mid-position to remove the seat track bolts.
NOTE:
Examine the plastic fasteners on the safety belt wiring assembly and install new fasteners if worn.
NOTE:
Note the locations of the plastic fasteners when removing the wiring assembly.
CAUTION:
Use care when separating the seat cushion trim cover from the hook-and-loop strip or the hook-and-loop strip can be torn away from the seat cushion foam.