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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 832 (Charging System - General Information) >> Diagnosis And Testing >> Charging System - Dual Generators >> Pinpoint Tests >> Pinpoint Test P: Battery Leakage Or Damage

Pinpoint Test P: Battery Leakage Or Damage

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. P1 CHECK FOR ACID LEAKAGE AND DAMAGE 
    • Check for acid damage to both the battery wire harness and to the body.
    • Is acid damage present? 
    • Yes  : REPAIR the damaged areas as necessary. TEST the system for normal operation.
    • No  : GO to P2.
  2. P2 CHECK THE CHARGING SYSTEM FOR OVERCHARGING 
    • Key in START position.
    • With the engine running and all accessories off, increase the engine speed to 2,000 rpm and measure the voltage at the battery.
      Fig 1: Measuring Battery Voltage
      G03879700Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 15.5 volts? 
  3. P3 CHECK THE BATTERY MOUNTING 
    • Key in OFF position.

      Check both batteries for correct mounting in the battery trays.

    • Are the batteries correctly mounted? 
    • Yes  : GO to P4.
    • No  : REPAIR as necessary. TEST the system for normal operation.
  4. P4 CHECK FOR BATTERY CONTACT 
    • Check both batteries to make sure there are no fasteners or other parts contacting the battery case causing excess pressure.
    • Is anything contacting the battery case? 
    • Yes  : REPAIR as necessary. TEST the system for normal operation.
    • No  : GO to P5.
  5. P5 CHECK THE BATTERY CASE FOR DAMAGE 
    • Check both battery cases for damage, such as cracks or poor seals.
    • Are the batteries OK? 
  6. P6 CHECK THE BATTERY CAPACITY 
    • Yes  : The system is OK. TEST the system for normal operation.
    • No  : INSTALL a new applicable battery. TEST the system for normal operation.