Removal and Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: Smoking and open flame of any type must not be present when working near fuel or fuel vapor. Failure to follow these instructions may result in personal injury.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
Disconnect both battery ground cables. For additional information, refer to BATTERY, MOUNTING AND CABLES .
Open the fuel/water separator drain valve to release the fuel pressure.

Fig 1: Opening Fuel/Water Separator Drain Valve
Courtesy of FORD MOTOR CO.
Disconnect the fuel conditioning module electrical connectors.

Fig 2: Disconnecting Fuel Conditioning Module Electrical Connectors
Courtesy of FORD MOTOR CO.

NOTE: Rear fuel hoses shown, front fuel hoses similar.

Fig 3: Removing Fuel Hoses Retaining Clips

Courtesy of FORD MOTOR CO.

Remove the fuel hoses retaining clips. Using the special tool, disconnect the four fuel hoses.
Disconnect the wiring push pin. Remove the mounting bolts and the fuel conditioning module.

Fig 4: Removing Mounting Bolts And Fuel Conditioning Module
Courtesy of FORD MOTOR CO.
To install, reverse the removal procedure.