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Extension Housing Gasket: Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the extension housing and gasket.
    1. Install the extension housing and gasket.
    2. Install the bolts.
      Fig 1: Installing Bolts
      G03888588Courtesy of FORD MOTOR CO.
  2. Install the rear mount and loosely install the bolt.
    Fig 2: Installing Rear Mount And Bolts
    G03888586Courtesy of FORD MOTOR CO.
  3. Install the exhaust hanger and tighten the bolts.
    Fig 3: Installing Exhaust Hanger And Tightening Bolts
    G03888590Courtesy of FORD MOTOR CO.
  4. Lower the transmission onto the rear crossmember and tighten the bolts.
    Fig 4: Tightening Bolts To Lower Transmission Onto Rear Crossmember
    G03888591Courtesy of FORD MOTOR CO.
  5. NOTE: The output shaft and the driveshaft are a balanced assembly.
  6. Install the driveshaft.
    • Align the index marks and position the driveshaft on the transmission.
    • Position the driveshaft to the rear differential.
      Fig 5: Positioning Driveshaft To Rear Differential
      G03888592Courtesy of FORD MOTOR CO.
  7. NOTE: To maintain driveshaft balance, install the driveshaft yoke and flange in the original position that was marked during removal.
  8. Install the driveshaft.
    1. Install the driveshaft.
    2. Install the bolts.
      Fig 6: Installing Bolts
      G03930134Courtesy of FORD MOTOR CO.