Removal and Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: Make sure the ignition switch is in the OFF position prior to working on the electronic engine controls.

Turn the ignition switch to the OFF position.
Remove the turbocharger inlet tube. For additional information, refer to FUEL CHARGING & CONTROLS - TURBOCHARGER .

NOTE: If there is any oil residue, clean both connecting ports and the inside surface of the charge air cooler duct to prevent the duct from blowing off.

Fig 1: Charge Air Cooler Pipe Clamp With Torque Specifications

Courtesy of FORD MOTOR CO.

Loosen the clamps and remove the charge air cooler duct.
Remove the bolts and position the turbocharger oil tube aside.
- Remove and discard the gasket.
  
  Fig 2: Removing Bolts And Positioning Turbocharger Oil Tube Aside
  Courtesy of FORD MOTOR CO.

NOTE: It may be necessary to position the engine wire harness aside.

Fig 3: Locating Engine Oil Pressure Sensor Electrical Connector

Courtesy of FORD MOTOR CO.

Disconnect the engine oil pressure (EOP) switch electrical connector.
Remove the EOP switch.

Fig 4: Removing EOP Switch
Courtesy of FORD MOTOR CO.
To install, reverse the removal procedure.
- Install a new turbocharger oil tube gasket.