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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 808 (Engine Emission Control 6.0L (99P E-Series)) >> Removal And Installation >> Exhaust Gas Recirculation (EGR) Cooler - 6.0L Diesel >> Removal

Exhaust Gas Recirculation (EGR) Cooler - 6.0L Diesel: Removal

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the intake manifold. For additional information, refer to ENGINE - 6.0L DIESEL .
  2. Remove the exhaust gas recirculation (EGR) cooler stud bolts.
    Fig 1: Locating Exhaust Gas Recirculation Cooler Stud Bolts
    G03888294Courtesy of FORD MOTOR CO.
    3. NOTE: Use care when removing the EGR cooler not to lose the grommets or spacer.
    Fig 2: Removing EGR Cooler
    G03888295Courtesy of FORD MOTOR CO.
  3. Remove the bolt and the EGR cooler.
  4. Remove and discard the gasket and O-ring seal.
    Fig 3: Discarding Gasket And O-Ring Seal
    G03888296Courtesy of FORD MOTOR CO.
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