Removal and Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: When carrying out maintenance on the starting system, be aware heavy gauge leads are connected to the battery. Make sure protective caps are in place when maintenance is complete.

With the vehicle in NEUTRAL position it on a hoist. For additional information, refer to JACKING & LIFTING .

NOTE: The 6.0L diesel uses two frame mount batteries. The ground path is through the frame.

Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
Remove the retaining nut and position the cable bracket aside.

Fig 1: Removing Cable Bracket Retaining Nut
Courtesy of FORD MOTOR CO.
Remove the starter solenoid protective cap.

Fig 2: Removing Starter Solenoid Protective Cap
Courtesy of FORD MOTOR CO.
Disconnect the starter motor electrical connections.

Fig 3: Disconnecting Starter Motor Electrical Connections
Courtesy of FORD MOTOR CO.
Remove the bolts and the starter.

Fig 4: Removing Starter
Courtesy of FORD MOTOR CO.
To install, reverse the removal procedure.
- Install the starter bolts finger tight.
- Tighten the upper bolt.
- Tighten the lower bolts.