Removal and Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Remove the engine cover. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
Remove the retainers and the air deflector.

Fig 1: Identifying Pushpin Retainers And Upper Air Deflector
Courtesy of FORD MOTOR CO.
Remove the power steering reservoir bracket retainers.

Fig 2: Locating Power Steering Reservoir Bracket Retainers
Courtesy of FORD MOTOR CO.
Remove the power steering fluid indicator and retainers. Remove the power steering mounting bracket. Install the power steering fluid indicator and position the power steering reservoir aside.

Fig 3: Locating Power Steering Fluid Indicator And Retainers
Courtesy of FORD MOTOR CO.
Disconnect the coolant hoses from the air cleaner outlet pipe.

Fig 4: Locating Coolant Hoses At Air Cleaner Outlet Tube
Courtesy of FORD MOTOR CO.

NOTE: Air cleaner side shown, engine side similar.

Fig 5: Identifying Air Cleaner Outlet Pipe & Clamp

Courtesy of FORD MOTOR CO.

Loosen the clamps and remove the air cleaner outlet pipe.
Disconnect the turbocharger intake tube breather hose.

Fig 6: Disconnecting Turbocharger Intake Tube Breather Hose
Courtesy of FORD MOTOR CO.
Loosen the clamp at the turbocharger.

Fig 7: Loosening Clamp At Turbocharger
Courtesy of FORD MOTOR CO.
Remove the retaining nuts and position the heater hose bracket aside.

Fig 8: Removing Heater Hose Bracket Retaining Nuts
Courtesy of FORD MOTOR CO.
Remove the stud bolts and the turbocharger intake tube.

Fig 9: Removing Turbocharger Intake Tube Stud Bolts
Courtesy of FORD MOTOR CO.
To install, reverse the removal procedure.