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Throttle Body: Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new TB gasket. Install the TB and bolts. Tighten the bolts in two stages.
    • Stage 1: Tighten to 10 Nm (89 lb-in).
    • Stage 2: Tighten an additional 90 degrees.
      Fig 1: Installing TB And Bolts
      G03887959Courtesy of FORD MOTOR CO.
  2. Connect the TP sensor electrical connector.
    • Push back the red clip.
      Fig 2: Connecting TP Sensor Electrical Connector
      G03887961Courtesy of FORD MOTOR CO.
  3. Connect the electronic TB electrical connector.
    • Push back the red clip.
      Fig 3: Electronic Throttle Body (TB) Electrical Connector
      G03885272Courtesy of FORD MOTOR CO.
  4. Install the engine air cleaner assembly and the air cleaner outlet tube. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  5. Install the engine cover. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
  6. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .