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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 801 (Fuel Charging & Controls - 4.6L (2V) And 5.4L (2V)) >> Removal And Installation >> Fuel Rail >> Installation

Fuel Rail: Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

    All vehicles 

    NOTE: 4.6L shown, 5.4L similar.
    NOTE: Lubricate the new O-ring seals with clean engine oil to aid installation.
    Fig 1: Installing Fuel Injectors In Fuel Rail
    G03885880Courtesy of FORD MOTOR CO.
  1. Install the fuel injectors in the fuel rail.
    2. NOTE: 4.6L shown, 5.4L similar.
    Fig 2: Installing Fuel Rail
    G03907712Courtesy of FORD MOTOR CO.
  2. Install the fuel rail and the four bolts.
  3. Connect the evaporative emission (EVAP) canister purge valve hose.
    Fig 3: Connecting Evaporative Emission (EVAP) Canister Purge Valve Hose
    G03887943Courtesy of FORD MOTOR CO.

    4. Vehicles with 5.4L engine 

  4. Install the EGR valve tube. Tighten the fittings in two stages starting with the lower fitting.
    • Stage 1: Hand tighten.
    • Stage 2: Tighten to 50 Nm (37 lb-ft).
      Fig 4: Installing EGR Valve Tube
      G03887941Courtesy of FORD MOTOR CO.
  5. Connect the differential pressure feedback EGR sensor hoses.
    Fig 5: Identifying Differential Pressure Feedback EGR Sensor Hoses
    G03885203Courtesy of FORD MOTOR CO.

    6. Vehicles with 4.6L engine 

  6. Install the EGR valve tube. Tighten the fittings in two stages, starting with the lower fitting.
    • Stage 1: Hand tighten.
    • Stage 2: Tighten to 40 Nm (30 lb-ft).
      Fig 6: Identifying EGR System Module Tube
      G03885098Courtesy of FORD MOTOR CO.

    7. All vehicles 

  7. Install the crankcase ventilation tube.
    Fig 7: Crankcase Ventilation Tube Quick Connect Coupling
    G03885199Courtesy of FORD MOTOR CO.
  8. Connect the eight fuel injector electrical connectors.
    Fig 8: Fuel Injector Electrical Connectors
    G03885105Courtesy of FORD MOTOR CO.
    9. NOTE: 4.6L shown, 5.4L similar.
    Fig 9: Connecting Fuel Rail Pressure (FRP) Sensor Vacuum Hose And Electrical Connector
    G03885108Courtesy of FORD MOTOR CO.
  9. Connect the fuel rail pressure (FRP) sensor vacuum hose and the electrical connector.
  10. Reposition the transmission fluid indicator and tube. Install the retaining bolt.
    Fig 10: Installing Retaining Bolt
    G03887955Courtesy of FORD MOTOR CO.
  11. Install the retaining nut for the transmission fluid indicator and tube.
    Fig 11: Installing Transmission Fluid Indicator And Tube
    G03886354Courtesy of FORD MOTOR CO.
  12. Connect the fuel line. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  13. Install the engine cover. For additional information refer to INTERIOR TRIM AND ORNAMENTATION .
  14. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
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