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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 799 (Engine - 6.0L Diesel -- E350 & E450) >> In-Vehicle Repair >> Engine Front Cover >> Installation

Engine Front Cover: Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

    All vehicles 

  1. If removed, install the front cover crankcase dowels into the cylinder block.
    Fig 1: Installing Front Cover Crankcase Dowels
    G03887308Courtesy of FORD MOTOR CO.
    2. NOTE: Use guide studs to aid in installation. Studs must be fabricated locally.
    Fig 2: Installing Guide Studs
    G03887309Courtesy of FORD MOTOR CO.
  2. Install the guide studs.
  3. Apply a bead of sealant at the seam where the crankcase and the lower crankcase meet.
    Fig 3: Applying Bead Of Sealant At Seam Where Crankcase And Lower Crankcase Meet
    G03887310Courtesy of FORD MOTOR CO.
  4. Install a new engine front cover gasket.
    Fig 4: Installing Engine Front Cover Gasket
    G03887311Courtesy of FORD MOTOR CO.
  5. Install the engine front cover and bolts.
    Fig 5: Installing Engine Front Cover Bolts
    G03887312Courtesy of FORD MOTOR CO.
  6. Install the oil pump. For additional information, refer to OIL PUMP .
    7. NOTE: Install a new O-ring seal on the coolant pump pulley.
    Fig 6: Installing Coolant Pump And Bolts
    G03887313Courtesy of FORD MOTOR CO.
  7. If removed, install the coolant pump and bolts.
  8. If removed, install the coolant pump pulley and bolts.
    Fig 7: Installing Coolant Pump Pulley Bolts
    G03887314Courtesy of FORD MOTOR CO.

    9. Vehicles with single generator 

  9. Install the accessory drive belt tensioner and bolts.
    Fig 8: Identifying Accessory Drive Belt Tensioner Bolt
    G03887315Courtesy of FORD MOTOR CO.

    10. All vehicles 

  10. Install the lower radiator coolant hose.
    Fig 9: Installing Lower Radiator Coolant Hose
    G03887303Courtesy of FORD MOTOR CO.
  11. Position the power steering pump and install the bolts.
    Fig 10: Installing Bolts
    G03887177Courtesy of FORD MOTOR CO.
  12. Install the LH fan stator stand-off.
    Fig 11: Installing LH Fan Stator Stand-Off
    G03887176Courtesy of FORD MOTOR CO.
  13. Install the power steering pump upper mounting bolts.
    Fig 12: Installing Power Steering Pump Upper Mounting Bolts
    G03887319Courtesy of FORD MOTOR CO.
  14. Install the engine coolant fill hose and tighten the clamp. Connect the engine fill hose into the retaining clip.
    Fig 13: Installing Engine Coolant Fill Hose
    G03887299Courtesy of FORD MOTOR CO.
  15. Install the accessory drive idler pulleys and bolts, as needed.
    Fig 14: Installing Accessory Drive Idler Pulleys
    G03887321Courtesy of FORD MOTOR CO.
    16. NOTE: Install a new O-ring seal.
    Fig 15: Locating Stud Bolts And Thermostat Assembly
    G03887322Courtesy of FORD MOTOR CO.
  16. If removed, install the thermostat housing and stud bolts.
  17. Position back the fuel line retaining bracket and install the retaining nut.
    Fig 16: Installing Retaining Nut
    G03887296Courtesy of FORD MOTOR CO.
  18. Install the intake manifold. For additional information, refer to INTAKE MANIFOLD .
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