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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 797 (Engine - 4.6L And 5.4L) >> In-Vehicle Repair >> Valve Cover - RH, 4.6L >> Installation

Valve Cover - RH, 4.6L: Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. If a new gasket is being installed, apply instant gel adhesive completely around the gasket groove in the valve cover. Install the new valve cover gasket.
    Fig 1: Applying Instant Adhesive Around Gasket Groove In Valve Cover
    G03905398Courtesy of FORD MOTOR CO.
    2. NOTE: If not secured within four minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.
    Fig 2: Identifying Area For Applying Silicone Gasket And Sealant
    G03885963Courtesy of FORD MOTOR CO.
  2. Apply a bead of silicone gasket and sealant in two places where the engine front cover meets the cylinder head.
  3. Position the valve cover on the cylinder head, and install the bolts loosely.
    Fig 3: Identifying Valve Cover On Cylinder Head
    G03885236Courtesy of FORD MOTOR CO.
  4. Tighten the bolts in the sequence shown in Fig 4.
    Fig 4: Tightening Bolts In Sequence
    G03885240Courtesy of FORD MOTOR CO.
    5. NOTE: Rotate the PCV valve to lock it in place.
    Fig 5: Connecting Hose
    G03885241Courtesy of FORD MOTOR CO.
  5. Install the PCV valve in the valve cover and connect the hose.
  6. Install the fuel charging wiring on the valve cover studs.
    Fig 6: Installing Fuel Charging Wiring On Valve Cover Studs
    G03885235Courtesy of FORD MOTOR CO.
  7. Install the bracket, ground strap and retaining nut. Connect the electrical connects to the bracket.
    Fig 7: Connecting Electrical Connects To Bracket
    G03885243Courtesy of FORD MOTOR CO.
  8. Connect the engine wiring harness electrical connectors.
    Fig 8: Identifying Engine Wiring Harness Electrical Connectors
    G03885233Courtesy of FORD MOTOR CO.
  9. Install the oil filler tube and clamp on the valve cover.
    Fig 9: Installing Oil Filler Tube And Clamp On Valve Cover
    G03885245Courtesy of FORD MOTOR CO.
  10. Install the engine air cleaner and air cleaner outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  11. Install the engine cover. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
  12. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
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