Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: If not secured within four minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.

Fig 1: Applying Silicone Gasket And Sealant To Woodruff Key Slot On Crankshaft Pulley

Courtesy of FORD MOTOR CO.

Apply silicone gasket and sealant to the woodruff key slot on the crankshaft pulley.
Using the special tool, install the crankshaft pulley.

Fig 2: Installing Crankshaft Pulley Using Special Tool
Courtesy of FORD MOTOR CO.
Install a new crankshaft pulley bolt. Tighten the bolt in four stages.
- Stage 1: Tighten to 90 Nm (66 lb-ft).
- Stage 2: Loosen 360 degrees.
- Stage 3: Tighten to 50 Nm (37 lb-ft).
- Stage 4: Tighten an additional 90 degrees.
  
  Fig 3: Installing Crankshaft Pulley Bolt & Washer
  Courtesy of FORD MOTOR CO.
Lower the vehicle.
Install the drive belt. For additional information, refer to ACCESSORY DRIVE .
Install the engine cooling fan and the fan shroud. For additional information, refer to ENGINE COOLING .