Brake Lines and Hoses

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: Never use copper tubing to replace hydraulic brake line. Copper may fatigue, crack, or corrode, which could result in brake line failure.

The brake lines and hoses transmit the hydraulic pressure to the wheel brake assemblies.

All brake lines must be correctly double-flared to provide strong, leak proof connections. When bending brake line to fit the underbody or rear axle contours, be careful not to kink or crack the brake line.

When routing brake line, allow 51 mm (2 inches) of clearance between the brake line and the exhaust system or any moving components.

If a section of brake line is damaged, the entire section must be replaced with a brake line of the same type, size, shape and length as originally installed.

When installing new hydraulic brake lines, hoses, or connectors, tighten all connections securely. When the installation is complete, bleed the brake system. For additional information, refer to BRAKE SYSTEM-GENERAL INFORMATION .