Removal and Installation
WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
Brake fluid contains polyglycolethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury.
CAUTION:
Brake fluid is harmful to painted or plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
- Clean the area and remove the brake cylinder filler cap. Check the brake fluid level in the brake master cylinder reservoir. Remove the fluid until the brake master cylinder reservoir is half full.
- Remove the wheel and tire assembly. For additional information, refer to WHEELS & TIRES .
- Inspect the brake pads for wear or contamination. If worn, damaged or past specification, install new brake pads.
- Remove the caliper pin bolts.
- Position aside the rear disc brake caliper aside.
- Remove the brake pad clips and the brake pads.
- Measure the rear brake disc thickness.
- Install a new rear brake disc if not within specification.
- If installing new brake pads, use a suitable tool to push the brake caliper pistons into the caliper bore.
- Inspect the rear disc brake caliper for leaks.
- If leaks are found, disassembly is required. For additional information, refer to BRAKE CALIPER .
- To install, reverse the removal procedure.
CAUTION:
Never allow the rear disc brake caliper to hang from the brake hose. Provide suitable support.