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Removal and Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Brake fluid contains polyglycolethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted or plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Remove the wheel and tire assembly. For additional information, refer to WHEELS & TIRES .
  2. Remove the brake hose flow bolt and position the brake hose aside.
    • Discard the copper washers.
      Fig 1: Removing Brake Hose Flow Bolt And Position Brake Hose Aside
      G03884685Courtesy of FORD MOTOR CO.
  3. Remove the caliper pin bolts.
    Fig 2: Removing Caliper Pin Bolts
    G03884686Courtesy of FORD MOTOR CO.
  4. Remove the rear disc brake caliper.
    Fig 3: Removing Rear Disc Brake Caliper
    G03884687Courtesy of FORD MOTOR CO.
    5. NOTE: Use new copper washers on the brake hose flow bolt.
  5. Bleed the brake system. For additional information, refer to BRAKE SYSTEM-GENERAL INFORMATION .
  6. To install, reverse the removal procedure.
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