Axle Shaft: Removal

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
Remove the wheel and tire assembly. For additional information, refer to WHEELS & TIRES .
Remove the differential housing cover.
- Drain the lubricant. For additional information, refer to DIFFERENTIAL HOUSING COVER .
Remove the rear disc brake calipers and wire them aside. For additional information, refer to REAR DISC BRAKE .
Remove the rear disc anchor plate. For additional information, refer to REAR DISC BRAKE .
- Remove the rear brake discs.
Remove the differential pinion shaft.
1. Remove and discard the differential pinion shaft lock bolt.
2. Remove the differential pinion shaft.
  
  Fig 1: Removing Differential Pinion Shaft
  Courtesy of FORD MOTOR CO.

CAUTION: Do not damage the rubber O-rings in the U-washer grooves.

Remove the U-washers.
1. Push the axle shafts inboard.
2. Remove the U-washers.
  
  Fig 2: Removing U-Washers
  Courtesy of FORD MOTOR CO.

CAUTION: Do not damage the wheel bearing oil seal.

Fig 3: Identifying Axle Shaft

Courtesy of FORD MOTOR CO.

Remove the two axle shafts.