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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 777 (Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear) >> In-Vehicle Repair >> Axle Shaft >> Installation

Axle Shaft: Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the lip of the wheel bearing oil seal with grease.
  2. CAUTION: Do not damage the wheel bearing oil seal.
    Fig 1: Identifying Axle Shaft
    G03883950Courtesy of FORD MOTOR CO.
  3. Install the axle shaft.
  4. CAUTION: Do not damage the rubber O-ring in the U-washer groove.
  5. Install the U-washer.
    1. Position the U-washer in the groove of the axle shaft.
    2. Pull the axle shaft outward.
      Fig 2: Pulling Axle Shaft Outward
      G03883952Courtesy of FORD MOTOR CO.
  6. Install the differential pinion shaft.
    1. Align the hole in the differential pinion shaft with the case lock bolt hole.
    2. Install a new differential pinion shaft lock bolt.
      Fig 3: Aligning Hole Differential Pinion Shaft With Case Lock Bolt Hole
      G03883953Courtesy of FORD MOTOR CO.
  7. Install the rear disc and anchor plate. For additional information, refer to REAR DISC BRAKE .
  8. Install the brake caliper. For additional information, refer to REAR DISC BRAKE .
  9. Install the differential housing cover and fill the rear axle housing with the specified lubricant. For additional information, refer to DIFFERENTIAL HOUSING COVER .
  10. WARNING: Always remove any corrosion, dirt or foreign material present on the mounting surfaces of the wheel or the surface of the wheel hub that contacts the wheel. Installing wheels without proper metal-to-metal contact at the wheel mounting surfaces can cause the lug nut to loosen and the wheel to come off while the vehicle is in motion, causing loss of control.
  11. Clean the wheel hub and mounting surfaces.
  12. Install the rear wheel and tire assembly. For additional information, refer to WHEELS & TIRES .