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Differential Carrier - Dana 60: Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the differential bearing cups to the differential bearings.
  2. CAUTION: Do not spread the differential housing more than specified.
    CAUTION: Avoid nicking the ring gear teeth and the anti-lock speed sensor ring during assembly.
  3. Using the special tools, spread the differential housing to the specification.
    • Use a rawhide hammer to seat the differential and outboard spacers into the differential housing pocket.
      • Remove the special tools.
        Fig 1: Spreading Differential Housing
        G04414223Courtesy of FORD MOTOR CO.
  4. CAUTION: Match the mating letters as noted during removal.
    Fig 2: Installing Bearing Caps
    G04414224Courtesy of FORD MOTOR CO.
  5. Install the bearing caps, aligning the letters with those on the differential housing. Tighten the bolts to specification.
  6. Using the special tools, measure the differential ring gear and pinion backlash at three equally spaced points.
    Fig 3: Measuring Differential Ring Gear And Pinion Backlash
    G03918386Courtesy of FORD MOTOR CO.
  7. Install the axle shafts. For additional information, refer to AXLE SHAFT - SEMI-FLOATING AXLE .