LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 775 (Rear Drive Axle/Differential - DANA 60 And 70) >> In-Vehicle Repair >> Drive Pinion Flange and Drive Pinion Seal >> Installation

Drive Pinion Flange and Drive Pinion Seal: Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the pinion seal rubber lips with the specified lubricant.
  2. Using the suitable driver, install the pinion seal.
    • After installation, verify that the garter spring did not pop out of the seal. If the garter spring popped out, install a new pinion seal.
      Fig 1: Installing Pinion Seal
      G04609857Courtesy of FORD MOTOR CO.
  3. Coat the inside of the pinion flange with a small amount of the specified lubricant.
  4. Install the pinion flange.
  5. CAUTION: Always install a new washer and lock nut.
  6. Use the special tool to prevent the flange from turning while installing the new washer and lock nut.
    • Tighten to 339 Nm (250 lb-ft).
      Fig 2: Installing New Washer And Lock Nut
      G03883452Courtesy of FORD MOTOR CO.
  7. CAUTION: Install the driveshaft with new bolts. If new bolts are not available, apply threadlock to the threads of the original bolts.
    CAUTION: The driveshaft flange fits tightly on the pinion flange pilot. To make sure that the driveshaft flange seats squarely on the pinion flange, tighten the bolts evenly in a cross pattern as shown in Fig 3.
    Fig 3: Bolt Tightening Pattern - With Torque Specification
    G03878528Courtesy of FORD MOTOR CO.
  8. Position the driveshaft flange on the pinion flange with the index marks aligned and install the bolts.
  9. Check and as necessary, fill the axle with the specified type and amount of lubricant. For additional information, refer to SPECIFICATIONS .
  10. Lower the vehicle.