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Driveshaft Slip Yoke: Disassembly

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SPECIAL TOOL

G03904343
Installer, Keystone Clamp 211-002 (T63P-9171-A)
SPECIFICATION

Item Specification
Premium Long-Life Grease XG-l-C or XG-l-K (Canada CXG-l-C) ESA-M1C75-B
    CAUTION: Do not, under any circumstance, clamp the driveshaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing driveshaft failure during vehicle operation.
  1. Place the driveshaft on a suitable workbench. Do not damage the tubes.
  2. Remove the slip-yoke from the driveshaft.
    1. Cut and discard the slip-yoke boot clamps.
    2. Remove the slip-yoke from the driveshaft.
      Fig 1: Removing Slip-Yoke From Driveshaft
      G03883374Courtesy of FORD MOTOR CO.
  3. Remove the slip-yoke boot from the driveshaft.
    • Inspect the boot for wear or damage. Install a new slip-yoke boot as necessary.
      Fig 2: Locating Slip-Yoke Boot
      G03971151Courtesy of FORD MOTOR CO.
  4. Inspect the lubricant on the driveshaft splines and in the driveshaft slip-yoke for contamination. If contaminated, inspect the driveshaft splines and the slip-yoke for wear. Install new components as necessary.