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Disassembly and Assembly

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
SPECIFICATION

Item Specification
Premium Long-Life Grease XG-l-C ESA-M1C75-B
    CAUTION: Do not clamp the driveshaft in the jaws of a vice or a similar holding fixture.
  1. Place the driveshaft on a suitable workbench.
  2. On reverse slip driveshafts, while using a suitable flange holding tool to prevent shaft rotation, remove the reverse slip driveshaft nut.
    Fig 1: Removing Reverse Slip Driveshaft Nut
    G03883348Courtesy of FORD MOTOR CO.
  3. On reverse slip driveshafts, remove the flange.
    Fig 2: Removing Flange
    G03883349Courtesy of FORD MOTOR CO.
  4. Remove the rubber insulator surrounding the bearing.
    1. Remove the center bearing retainer.
    2. Remove the center bearing bracket.
    3. Remove the rubber insulator.
      Fig 3: Removing Rubber Insulator
      G03883350Courtesy of FORD MOTOR CO.
  5. Using a suitable press, remove the bearing from the driveshaft.
    Fig 4: Removing Bearing From Driveshaft
    G03883338Courtesy of FORD MOTOR CO.
  6. Using a suitable press, remove the dust slinger.
    Fig 5: Removing Dust Slinger
    G03883339Courtesy of FORD MOTOR CO.
  7. NOTE: Clean grease deposits, dirt and rust from the stub shaft.
    NOTE: Inspect the stub shaft splines for nicks, gouges, or burrs. Remove with a file or emery cloth.
    NOTE: The driveshaft center bearing bracket must be installed with the deep flange rearward.
  8. To assemble, reverse the disassembly procedure.
    • Lubricate the stub shaft spline with grease.
      Fig 6: Inspecting Stub Shaft Splines For Nicks
      G03883353Courtesy of FORD MOTOR CO.