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Removal and Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the spindle. For additional information, refer to WHEEL SPINDLE .
  2. Using a suitable jack, support the axle.
  3. Remove the four bolts and the stabilizer bar.
    Fig 1: Identifying Loosening Torque Of Stabilizer Bar Bolts
    G03883211Courtesy of FORD MOTOR CO.
  4. Loosen the shock absorber upper nut.
    Fig 2: Identifying Loosening Torque Of Shock Absorber Upper Nut
    G03883167Courtesy of FORD MOTOR CO.
  5. Remove the shock absorber lower nut, then slide the shock absorber off the radius arm.
    Fig 3: Identifying Loosening Torque Of Shock Absorber Lower Nut
    G03883168Courtesy of FORD MOTOR CO.
  6. Remove the front spring upper retainer bolt and the upper spring retainer.
    Fig 4: Identifying Loosening Torque Of Front Spring Upper Retainer Bolt
    G03883208Courtesy of FORD MOTOR CO.
  7. NOTE: It may be necessary to loosen the radius arm-to-axle nut to remove the spring from the lower retainer.
  8. Lower the jack supporting the axle, then remove the front coil spring from the lower retainer.
    • Using a suitable spray lubricant, spray the lower spring and spring retainer. Rotate the spring 180 degrees counterclockwise, tilt the spring outward and remove.
      Fig 5: Removing Spring
      G03883215Courtesy of FORD MOTOR CO.
  9. Remove the spring insulator.
    1. Remove the radius arm-to-axle nut and bolt.
    2. Remove the spring retainer and insulator.
      Fig 6: Removing Spring Insulator
      G03883216Courtesy of FORD MOTOR CO.
  10. Remove the radius arm.
    1. Remove the nut.
    2. Remove the washer and rear insulator.
    3. Remove the radius arm from the bracket, and remove the spacer, insulator and washer.
      Fig 7: Removing Radius Arm
      G03883170Courtesy of FORD MOTOR CO.
  11. NOTE: In order to obtain clearance for the pivot bolt removal when servicing the RH front axle, it may be necessary to raise the LH side of the vehicle to relieve the weight on the suspension.
    Fig 8: Identifying Loosening Torque Of Pivot Nut And Bolt
    G03883189Courtesy of FORD MOTOR CO.
  12. Remove the pivot nut and bolt and remove the axle.
  13. To install, reverse the removal procedure.
  14. Check and, if necessary, align the front end. For additional information, refer to SUSPENSION SYSTEM-GENERAL INFORMATION .