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Intermediate & Overdrive Servo: Removal

WARNING: This page is about a different car, the 2002 Mercury Cougar and 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the Servo Cover Remover/Installer (T94P-77000-L). See Fig 1 . Remove the splash shield. Remove the transaxle oil cooler line bracket and bolt, and position the bracket out of the way. See Fig 2 . Using the servo cover remover/installer (1), compress the servo (2) and remove the retaining ring (3). See Fig 3 .
  2. Remove the servo cover remover/installer (1). Remove the servo cover assembly. Remove the intermediate and overdrive servo piston and return spring. Wipe the servo piston and the servo cover cap with a lint-free cloth.
  3. CAUTION: Do not clean the rubber sealing surfaces of the servo piston and the servo cover cap with cleaning solvent or damage to the sealing surface may result.
  4. Inspect the servo piston for cracks on its pressure surfaces and in the sealing area. Look for damage near the point where the servo piston is attached to the servo rod. Squeeze the servo piston lip for flexibility. If the lip feels brittle, install a new piston. Inspect the servo retainer spring for cracks, breaks or deformation.
Fig 1: Identifying Servo Cover Remover/Installer
G00117655Courtesy of FORD MOTOR CO.
Fig 2: Removing & Installing Transmission Oil Cooler Line Bracket & Bolt
G00117656Courtesy of FORD MOTOR CO.
Fig 3: Removing & Installing Intermediate & Overdrive Servo
G00117657Courtesy of FORD MOTOR CO.