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Rear Case Bushings: Assembly

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: The rear case bushing has one lube groove. The front case bushing has three lube grooves.
    Fig 1: Identifying Special Tools
    G01539123Courtesy of FORD MOTOR CO.
  1. Assemble the special tools.
  2. Place the assembled special tools through the case and into the front case bushing.
    Fig 2: Placing Assembled Special Tools Through Case And Into Front Case Bushing
    G01539124Courtesy of FORD MOTOR CO.
    3. CAUTION: Make sure the bushing and tool are centered in the bore.
    Fig 3: Installing Rear Case Bushing
    G01539125Courtesy of FORD MOTOR CO.
  3. Install the rear case bushing.
    1. Install the rear case bushing over the special tool into the case.
    2. Install the special tool.
    3. Install the washer and the nut hand-tight.
  4. Hold the special tool while turning the nut until the rear case bushing is fully seated. Remove the tools.
    Fig 4: Removing Tools
    G01539126Courtesy of FORD MOTOR CO.
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