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Intermediate & Overdrive Servos: Installation

WARNING: This page is about a different car, the 2002 Ford Ranger, 2002 Ford Explorer Sport Trac, and 2002 Ford Explorer Sport. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the band servo cover (1), band servo piston (2) and the servo piston spring (3). See Fig 1 .
    2. CAUTION: Do not damage O-ring during installation. Do not press servo cover and O-ring past relief hole in case, or O-ring damage may occur.
  2. Lubricate band servo cover O-ring with petroleum jelly. Using the servo cover compressor, install the band servo cover retaining ring. See Figure or Figure .
  3. Adjust the appropriate band. See INTERMEDIATE & OVERDRIVE BANDS  under ADJUSTMENTS. Install the main control valve body. See CONTROL VALVE BODY  .
  4. Install the TR sensor. See TRANSMISSION RANGE SENSOR  . If equipped, position the transmission servo heat shield on the transmission and install the nut.
  5. Install the shift cable to the manual control lever. See Figure . Install the three-way catalytic converter. Lower the vehicle.
  6. Connect the negative battery cable. Fill the transmission with appropriate fluid to proper level and check for correct transmission operation. See LUBRICATION  .
Fig 1: Exploded View Of Intermediate & Overdrive Servo
G00115425Courtesy of FORD MOTOR CO.
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